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ADI (Austempered Ductile Iron) is the term used for a group of cast iron materials which are heat treated to produce a special microstructure. This structure is comprised of austenite and needle-shaped ferrite and is referred to as “ausferrite”. Another commonly used term is “quench tempered cast iron”. In earlier literature this structure was also frequently called “bainitic cast iron”.
The profile of properties of the tough grades of ADI make them suitable for applications which used to be the reserve of forged steels. However, the density of ADI is approximately 10% less than that of steel because of its high graphite content, which makes this group of materials an attractive alternative for light-weight constructions. In addition, the material also has outstanding damping capacity, thanks to the graphite and the ausferritic matrix, which is a particular advantage for many applications, e.g. for transmissions.
The high-tensile grades are used mainly for applications where good resistance to wear is required, such as is in soil cultivation machinery used in agriculture or in mining applications. Here they provide an alternative to manganese steel and high-alloy, white cast iron. ADI is often a more economical solution than these materials.
For even greater resistance to wear, hard carbides can also be added. The group known as carbidic ADI materials (CADI) is not currently covered by any standards.

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